As highlighted by For Construction Pros in their article, “Don’t Cut Corners with Hydraulic Safety,” hydraulic systems operate under high pressure, and improper storage, installation, or servicing can lead to dangerous failures. Hot, highly pressurized fluid can spray from damaged hoses, posing a serious risk to workers and nearby personnel. Click here to learn more about hydraulic system safety and how to prevent accidents.

Working safely with hydraulic systems requires proper training and common sense. According to Stede Granger, OEM technical manager at Shell Lubricants, all workers involved with hydraulic systems should be familiar with the pressures and temperatures within these systems. Modern machinery is designed for increased power, which translates to higher pressures and greater risks. Hydraulic systems in today’s construction equipment can reach pressures of up to 10,000 psi and temperatures exceeding 180°F. If a hose fails, the high-velocity spray can cause burns or even inject fluid into the skin, which can be life-threatening if left untreated.

One of the greatest risks is the danger of undetected pinhole leaks. Even a small, seemingly harmless leak can act like a hypodermic needle, injecting hydraulic fluid into nearby workers. Such injuries may seem minor but can result in serious tissue damage or infections. Jeff Snyder from Chevron Products Company emphasizes the need for caution, urging workers never to check for leaks with their hands and always to wear protective gear, such as gloves and safety glasses.

In the event of an injury, immediate medical attention is critical, as hydraulic fluid injections can cause tissue damage and blood poisoning. Following proper safety protocols and being aware of the risks associated with hydraulic systems can help prevent accidents and ensure a safer work environment.

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Article with all rights reserved, courtesy of forconstructionpros.com.